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Cognex In-Sight 7000

Cognex In-Sight 7000

2D системи за визуална инспекция In-Sight 7000

Kомплект индустриални, модулни, самостоятелни 2D системи на Cognex за визуална инспекция

  • Eфективни, гъвкави, лесни за интеграция, с висок клас на защита

Мощната система In-Sight 7000 извършва бързи и точни инспекции в съответствие с все по-скоростните поточни линии, а благодарение на компактния си размер, камерата лесно се вмества в тесни пространства. Проектирана е на база на технологията Flexible Image Technology™ (FIT), която оптимизира процеса на създаване на изображения и свежда до минимум нуждата от скъпо външно осветяване. Модулът интегрирано осветление представлява 4 индивидуално управляеми LED сегмента. Клас на защита IP67.

 

Уникалeн модулен дизайн с над 400 различни възможности за конфигурация

Специфичният дизайн и възможност за управление осигуряват равномерна, дифузна осветеност на цялото изображение. Към системата се предлагат и пълен набор осветления в различен цвят, оптични филтри, широка гама от лесно сменяеми C-Mount и S-Mount обективи, включително и модул обектив с механичен автоматичен фокус.

 

  • Софтуер и инструменти за визуална инспекция

Както всички камери In-Sight на Cognex, второто поколение In-Sight 7000 използва In-Sight Explorer софтуер за настройка и мониторинг. Софтуерът предлага EasyBuilder интерфейс за лесна настройка на приложенията стъпка по стъпка, както и In-Sight SpreadSheet среда за реализиране на сложни и гъвкави потребителски приложения за инспекция. In-Sight 7000 Gen II включва пълния набор инструменти за визуална инспекция и идентификация, които системите на Cognex предлагат, включително PatMax RedLine™ - патентована технология за разпознаване на еталонни изображения, OCRMax™ - технология за оптично разпознаване на символи и SurfaceFX™ - технология за извличане на характеристики.

 

  • Продуктова гама
  7500 7501 7600 7800 7801 7802 7802P 7900 7901 7902 7902P 7905
Image Type Monochrome and color Mono- chrome Monochrome and color Mono- chrome Monochrome and color
Performance Factor 0.6x 1x 2.3x 2.5x
Job/Program Memory 7.2 GB on board + 8 GB on SD card
Image Processing Memory 512 MB SDRAM
Sensor Type CMOS, global shutter
Resolution (pixels) 640 x 480/ 800 x 6001 1280 x 1024 640 x 480/ 800 x 6001 1280 x 1024 1600 x 1200 1920 x 1200 640 x 480/ 800 x 6001 1280 x 1024 1600 x 1200 1920 x 1200 2448 x 2048
Acquisition Rate (fps) Mono- chrome 217/ 165 76 217/165 76 53 55 217/ 165 76 53 55 32
Color 135/100 45 135/100 45 33 n/a 135/100 45 33 n/a 17
HDR Support No Yes2 No Yes2
Lens Type C-mount, S-mount/M12, Autofocus
Light Options Internal light, DataMan 360 light, external light powered by In-Sight or external light independent power Internal light, external light powered by In-Sight or external light independent power
Internal Light Color Red, white, IR, or blue
Indicator LEDs SD card status, pass/fail LED, 360-degree viewing indicator ring, network LED and error LED
Built in IO 1 dedicated trigger in, 1 input, 2 outputs, 2 bi-directional/configurable, and RS-232.
Additional I/O available via external I/O modules: CIO-MICRO or CIO-1400
Power 24 VDC
Industrial M12 Connectors 3: Power and I/O, Ethernet, and External light power/control
Protection IP67 with internal light option or C-mount lens cover
Network Communications 1G (1000)/100/10 Mbps
Industrial Protocols OPC UA, EtherNet/IP with AOP, PROFINET Class B, iQSS, CC-Link IE Field Basic, SLMP/SLMP Scanner, Modbus TCP, IEEE 1588 (CIP Sync)
General Protocols TCP/IP, UDP, FTP, SFTP, Telnet, SMTP, RS-232

1 Software configurable
2 HDR supported on Monochrome models only
   Note: All models (except 7500/7501) have full vision tool suite with PatMax, PowerGrid, and Hotbars. PatMax RedLine tool is optional.

  • In-Sight Explorer Software
All In-Sight vision systems use In-Sight Explorer EasyBuilder to set up and monitor machine vision inspections. The intuitive interface guides operators through a step-by-step setup process allowing both novice and experienced users to configure vision applications quickly and easily. 
 
The majority of applications can be solved using the point-and-click EasyBuilder interface, however should your application requirements change, the In-Sight spreadsheet provides you with ultimate control through direct access to the vision tools and communication options. Access to the spreadsheet not only provides programming flexibility to make essential adjustments, it also offers assurance that you will be able to solve any of your vision applications.
 
  • System validation

TestRun validation enables you to refine, test and verify inspection systems automatically.

 

  • Built-in communications

The Cognex Connect suite offers the widest range of built-in communication protocols that interface directly interface to any PLC, robot or HMI on your factory network.

 

  • In-Sight Explorer EasyBuilder interface

In-Sight 7000 Software

 

  • In-Sight Vision Tools

In-Sight vision processing tools consist of functions that extract and process image features for further data analysis and decision making. The In-Sight vision toolset consists of:

 

  • Blob Tools
Blob tools

 

Blob tools are used to detect features have similar shades of grey scale. Blob is very useful for quantifying defect sizes or for locating features that do not have a repeatable shape. Blob can be used for monochrome and color images to quantify the amount of a particular color present.

 

  • Edge & InspectEdge Tools
Edge tools

 

Edge tools are used to detect dark and light transitions on a part. Edge tool results can be used to measure distances and can also be used to inspect by counting the number of edges found. Edges can also be used to detect and measure circles and arcs. The InspectEdge tool tracks an edge of a part to inspect for defects.

 

  • Flaw Detection Tools
Flaw detection tools

 

The Flaw Detection tools, including Flex Flaw and Surface Flaw, are used to inspect contours and the surface area of parts. These advanced technologies are able to adapt to variations in lighting and in part appearance.

 

  • Geometry Tools
Geometry tools

 

Geometry tools are used to measure critical dimensions of a part with point-and-click simplicity. Angles, arcs, diameters and point-to-line distances use real world calibration to provide accurate and repeatable results.

 

  • Histogram Tools
Histogram tools

 

Histograms are used to inspect or monitor features of parts based on brightness.

 

  • ID Tools
ID tools

 

In-Sight features PowerGrid and Hotbars, the Industry leading algorithms for Barcode reading, that help achieve the highest read rates for 1D and 2D Barcodes, including challenging Direct Part Mark (DPM) codes.

 

  • Image Filtering Tools
Image tools

 

Advanced image filtering is used to highlight features or remove features of parts before doing additional processing with other vision tools. For color cameras, true 24-bit color filters are available.

 

  • Character Recognition
OCR tools

 

The OCV/OCR tool segments, extracts and trains fonts for optical character recognition (OCR) and optical character verification (OCV) of characters in an image. The font trainable tool accurately reads low-contrast or unevenly-spaced characters on confusing backgrounds.

 

  • Pattern Matching Tools
Pattern matching tools

 

Locating a part accurately is the first step in most vision applications. Cognex's industry leading pattern matching technologies, such as PatMax RedLine, provide unmatched accuracy and robustness, even with rotation, scale and lighting variations.

 

  • Color Pattern Matching Tool
tools-color-patmax

 

Color PatMax RedLine locates parts based on shape and color allowing you to not only locate the model but also find the specific color of the model trained. This tool runs on the color image to create a more robust pattern finding model.

 

  • Color Tools
Color tools

 

Color tools are used to identify and inspect objects based on color data and also measure by evaluating the amount of color pixels present. Advanced color vision technology maintains accuracy even with lighting variations that can cause problems for traditional color vision systems.

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Илиана Айвазова
Ръководител направление "Машинно зрение“
0885 776 675