2D система „Всичко в едно“
Скорост, разделителна способност и гъвкавост In-Sight 3800 предлага всичко.
Cognex In-Sight 3800 е гама от 2D системи за машинно зрение, предназначена за промишлени приложения като визуална инспекция, измерване и идентификация. Тя предлага високоскоростно извличане на изображения, усъвършенствани инструменти за обработка на изображения и гъвкави опции за интегриране с различни системи за индустриална автоматизация. Гамата е със степен на защита IP67, което гарантира издържливостта ѝ в тежки индустриални среди.
Тази усъвършенствана система за машинно зрение е мощно, но лесно за използване решение за автоматизирани инспекции. Разполага с пълен набор от вградени инструменти, базирани на правила и иновативна технология за самообучение, In-Sight 3800 е подходяща за широк спектър от приложения – от откриване на дефекти и проверка на сглобяване, до четене на символи и много други.
С In-Sight 3800 можете да:
• извършвате повече проверки за по-малко време – увеличена производителност чрез високоскоростна обработка и бърза настройка
• подобрите точността на вашите резултати – генериране на изображения с висок контраст и висока разделителна способност, които откриват дори най-фините дефекти
• мащабирате безпроблемно вашето решение – решавайте задачи, от лесни до сложни, като използвате обща софтуерна платформа
Продуктова гама
| Image Sensor | IS3801M | IS3801C | IS3803M | IS3803C | IS3805M | IS3805C |
| In-Sight 3800 Series Specifications | ||||||
| Bit Depth | 8-bit monochrome | 24-bit color | 8-bit monochrome | 24-bit color | 8-bit monochrome | 24-bit color |
| Frames per Second (Maximum, Full Resolution) | 125 fps | 52 fps | 47 fps | 30 fps | 32 fps | 21 fps |
| Sensor Type | 1/2.3” CMOS, global shutter | 1/1.8” CMOS, global shutter | 2/3” CMOS, global shutter | |||
| Sensor Properties | 6.3 mm diagonal | 8.9 mm diagonal | 11.1 mm diagonal | |||
| 3.45 x 3.45 μm square pixels | 3.45 x 3.45 μm square pixels | 3.45 x 3.45 μm square pixels | ||||
| Maximum Image Resolution (pixels) | 1440 x 1080 | 2048 x 1536 | 2448 x 2048 | |||
| Electronic Shutter Speed | 19.5 μs to 200,000 μs | 25.1 μs to 200,000 μs | 19.1 μs to 200,000 μs | |||
| Image Sensor | IS3808M | IS3808C | IS3812M | IS3812C | IS3816M | IS3816C |
| Bit Depth | 8-bit monochrome | 24-bit color | 8-bit monochrome | 24-bit color | 8-bit monochrome | 24-bit color |
| Frames per Second (Maximum, Full Resolution) | 24 | 12 | 22 | 11 | 18 | 8 |
| Sensor Type | 2/3" CMOS, global shutter | 1/1.1” CMOS, global shutter | 1.1” CMOS, global shutter | |||
| Sensor Properties | 11.1 mm diagonal, | 14.0 mm diagonal, | 16.8 mm diagonal, | |||
| 2.74 x 2.74 μm square pixels | 2.74 x 2.74 μm square pixels | 2.74 x 2.74 μm square pixels | ||||
| Maximum Image Resolution (pixels) | 2840 x 2840 | 4096 x 3000 | 5320 x 3032 | |||
| Electronic Shutter Speed | 22 μs to 200,000 μs | 22 μs to 200,000 μs | 29.1 μs to 200,000 μs | |||
| Vision System | ||||||
| Memory | 4 GB | |||||
| Lens Type | C-Mount, Cognex High Speed Liquid Lens Autofocus, or Cognex manual focus lens (used with Multi-Torch Illumination accessory). | |||||
| Trigger | 1 opto-isolated, acquisition trigger input. | |||||
| Discrete Inputs | 1 opto-isolated, acquisition trigger input. | |||||
| Up to 3 general-purpose inputs when connected to the Breakout cable. | ||||||
| Discrete Outputs | Up to 4 high-speed outputs when connected to the Breakout cable. | |||||
| Status LEDs | Pass/Fail LED and Indicator Ring, Network LED and Error LED. | |||||
| High Speed Liquid Lens Lifespan | Number of Focus Cycles: 1800 M cycles | |||||
| Job/Program Memory | 7.2 GB non-volatile flash memory; unlimited storage via remote network device. | |||||
| Image Processing Memory | 512 MB SDRAM | |||||
| Network Communication | 2 Ethernet ports, 10/100/1000 BaseT with auto MDIX. IEEE 802.3 TCP/IP Protocol. | |||||
| 1 USB-C port (supports direct connection to In-Sight Vision Suite on a PC, no factory floor protocols supported) | ||||||
| Supports DHCP, static, and link-local IP address configuration. One port supports TSN networks. | ||||||
| Communication Protocols | TCP/IP, PROFINET, EtherNet/IP, SLMP, ModbusTCP, (S)FTP, RS-232C | |||||
| Power Consumption | 24 V DC ± 10%, 2.0 A maximum. | |||||
| Power Output | 24 V DC at 1.0 A maximum to external light. | |||||
| Material | Die-cast Zinc housing. | |||||
| Finish | Painted. | |||||
| Mounting | Four M3 threaded mounting holes. See Accessories for supported mounts. | |||||
| Pattern: 38.5 × 58.5 mm (1.52 × 2.60 in) | ||||||
| Weight | In-Sight 3800 with no accessories attached: 570 g (20.10 oz). | |||||
| With 45 mm plastic C-Mount cover (COV-380-CMNT-45): 625 g (22.0 oz.) - no lens included. | ||||||
| With 60 mm plastic C-Mount cover (COV-380-CMNT-60): 635 g (22.4 oz.) - no lens included. | ||||||
| With 75 mm plastic C-Mount cover (COV-380-CMNT-75): 650 g (22.9 oz.) - no lens included. | ||||||
| With Multi-Torch Illumination, High Speed Liquid Lens (16 mm), and standard front cover: 840 g (29.6 oz.). | ||||||
| With Multi-Torch Illumination, High Speed Liquid Lens (16 mm), and dome attachment: 970 g (34.2 oz.). | ||||||
| Ambient / Environment Temperature | 0° C to 40° C (32° F to 104° F) | |||||
| Storage Temperature | -20° C to 80° C (-4° F to 176° F) | |||||
| Humidity | <95% non-condensing | |||||
| Protection | IP67 with all cables properly attached (or the provided connector plug installed), the IP67-rated cover, or Multi Torch attachment properly installed. | |||||
| Packaging shock spec | IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z) axis) 80 Gs (800 m/s2 at 11 ms, half-sinusoidal) with cables or cable plugs and a 150 gram or lighter lens attached. | |||||
| (not device itself) | ||||||
| Vibration | IEC 60068-2-6: vibration test in each of the three main axis for 2 hours at 10 Gs (10 to 500 Hz at 100 m/s2 / 15 mm) with cables or cable plugs and a 150 gram or lighter lens attached. | |||||
| Regulations/Conformity | CE, FCC, KCC, TÜV SÜD NRTL, EU RoHS, China RoHS | |||||
Разгледайте пълната продуктова гама тук.
Видео галерия
AI- and Rule-based Machine Vision System for Manufacturing – In-Sight 3800 Vision System | Cognex
Edge Learning Classify Tutorial - In-Sight 3800 Vision System
Hardware Build Tutorial - In-Sight 3800 Vision System
- Common software platform offers flexible development options
In-Sight Vision Suite software is common across all In-Sight products and includes two programming environments – EasyBuilder and spreadsheet – which allow you to seamlessly scale your solution as your application needs change.
- EasyBuilder simplifies setup and delivers rapid turnaround
With its point-and-click programming, the EasyBuilder interface within In-Sight Vision Suite is ideal for setting up simple or common jobs. The intuitive process guides developers step-by-step through setup – from image capture to the final result and beyond – allowing both new and experienced users to configure reliable vision applications.
- Spreadsheet facilitates deployment of advanced applications
The spreadsheet interface is ideal for building advanced and highly customized applications. Robust in design, this development environment provides users with the ability to make critical adjustments to job parameters, without the need for programming. It enables you to quickly set up and run jobs and continue to adapt applications as your requirements evolve.
- Extensive toolset addresses tasks of varying complexity
In-Sight 3800 is embedded with a full suite of traditional and AI-based vision tools that solve a variety of error-proofing applications. This comprehensive library accommodates all skill levels by providing access to industry-proven, rule-based algorithms, such as Measure Distance, Measure Angle, Count Patterns and Math and Logic Tools, as well as innovative, easy-to-use ViDi EL tools. The tools can be used individually or combined, giving you the ability to leverage the best of both traditional, rule-based vision and edge learning technology.
- Easy-to-use edge learning brings the power of AI to everyone
Edge learning is a subset of AI that uses a pre-trained set of algorithms to solve vision tasks in minutes. Training is simple, requiring as few as 5 to 10 example images with no advanced programming or AI expertise required. Powered by edge learning, ViDi EL tools help you automate and scale inspection applications. These innovative tools deliver fast processing speeds to increase throughput, keep pace with your operations, and deliver fast, reliable results in real-time.
- ViDi EL Classify
The ViDi EL Classify tool automatically identifies and sorts objects into classes based on user-defined features, characteristics, or defect types. Capable of discerning visually similar, but different objects, this tool enables you to classify defects into different categories and correctly identify parts with variation. Along with the ability to assign multiple classifications, you can set up multiple regions of interest to inspect different sections of your part.
- ViDi EL Read
The ViDi EL Read tool deciphers a variety of text and font types using AI-based optical character recognition (OCR). It reads multi-line text, as well as characters against challenging backgrounds, including reflective, low-contrast, and non-flat surfaces. ViDi EL Read can also be quickly redeployed to handle new text and accommodate process variations. The tool offers two training modes to address character reading applications of varying complexity:
Pre-trained mode – allows you to read characters right out of the box for simple applications
User-trained mode – allows you to train characters to solve more complex applications
